This latest update includes general fixes and a new integration with the Highland electro fusion box.
Current Public Releases
DataLogger Version 437, 1.36
Previous Public Releases
DataLogger Version 340, 1.34
October 25, 2024 Release Summary
DataLogger® Version 437, 1.36
What’s New?
- New features have been released to support Training and Qualifications operator cards. These physical cards are NFC enabled and include a printed QR code. The QR code opens the operator’s profile to display fusion experience, training and qualifications. Current features include:
- The ability to login as an operator with a tap of the physical card to the NFC reader on the back of the DataLogger® 7. This login can be done from any screen in the application and loads the operator details including name and McElroy ID number, expediting the process to login and begin fusion operations.
- New login/account creation screens which allow operators with a McElroy University account to sign into or create a new account. New users can create an account by providing their name, email address and setting a password.
- Feature which requires a re-login on the tablet when 7 hours have elapsed since the operator’s last login event or fusion activity.
- Socket fusion operation process has been added and is available for selection.
Additions and Improvements
- An initial heater temperature value has been added to joint reports. This value is taken at the beginning of fusion and will display as “RTD value” in the “Heater Temperatures” section under the “Location” heading. The value will display in the temperature unit the user has selected.
July 22, 2024 Release Summary
DataLogger® Version 340, 1.34
Bug Fixes
- Updates were made to address reports of DataLogger® 6 units missing sensor calibration dates on uploaded records.
- The sampling rate for standalone DataLogger® 7 units was updated. This fix addresses reports of pressure fluctuations on the fusion graph which was affecting the fusion overlay generated by the Vault™.
July 17, 2024 Release Summary
DataLogger® Version 336, 1.33
What’s New?
- Guided Firmware Updates
- The step-by-step guided process allows users to update components with are controlled by firmware.
- This process is exclusive to the DataLogger® 7 and will walk users through updating components on large diameter TracStar® iSeries machines.
- The firmware update process can be initiated from the DataLogger® home screen:
- From the DataLogger® home screen, tap “Settings”
- Then tap “Machines”
- Select the TracStar® iSeries unit that is being updated from the list
- Tap the button at the bottom of screen labeled “Firmware”
- The “Firmware” button opens the step-by-step firmware update interface by presenting the components which can be updated for selection. Select which component you would like to update to get started.
- As more components utilizing software are added, the process will be updated.
- An offline updating procedure is available as well which can be performed if the update file has been download onto the DataLogger® (previously, when connected).
- Trainer Mode
- Trainer mode is a new feature/setting that allows users to simulate connection to TracStar® iSeries and performing fusion operations. By enabling the feature in system settings on the application, a user is guided through the fusion process from beginning to end for the purposes of training.
- Trainer mode also includes settings to shorten fuse times and adjust the percentage of the scaling. For example, moving the slider to halfway along the line shortens the fuse times by 50% (from normal fusion operation.)
- Once trainer mode is active, the bottom status bar will display that the TracStar® iSeries is connected.
- A white graduation cap icon in the lower left corner denotes that training mode is enabled and active on each screen.
- Pre-Fusion Warnings
- Pre-fusion warnings have been added to prevent users from beginning fusion in certain cases in which an incorrect fusion set up is detected. The initial user warnings include:
- Warning has been added if carriage locks are not set as this can cause drag to fail unexpectedly.
- Warning a user if paddles are not centered during “measure drag” sequence.
- Additional warnings which can be firmware detected will be added in the future.
- Pre-fusion warnings have been added to prevent users from beginning fusion in certain cases in which an incorrect fusion set up is detected. The initial user warnings include:
February 14, 2024 Release Summary
DataLogger® Version 150, 1.32
Bug Fix
- Bug fix addresses issues experienced when updating from older versions of the software on DataLogger® 6 units.
January 25, 2024 Release Summary
DataLogger® Version 149, 1.31
Bug Fix
- Bug fix related to a previous release.
January 9, 2024 Release Summary
DataLogger® Version 148, 1.31
What’s New?
Minor updates for background items.
June 22nd, 2023 Release Summary
This DataLogger release includes a new integration with the Highland VORTEX and Supercell electrofusion machines. The DataLogger provides real-time feedback and data collection during the user process and stores data in the Vault™. In addition, smaller-scale improvements include additional CAN log support for field diagnostic needs, machine/pipe selection additions and specification setting changes.
DataLogger® Version 140, 1.30
What’s New?
- The DataLogger® 7 is now compatible with the Highland VORTEX and Supercell electrofusion machines as both a machine controller and data recorder. This integration allows the fusion process to be monitored through a live graphical interface and fusion data is saved both locally and to the McElroy Vault™ for future access and analyzation.
Additions and Improvements
- For iSeries machines, improved CAN log support for field diagnostics (update from January 13, 2023 release, v. 134, 1.28.)
- The Polygon HF and LT have been added as machine selections.
- Nupi Niron All Pro has been added as a material selection.
- The Profuse specification has been added, including the functionality to create “dummy” welds.
- Minor change has been applied to the ISO low fusion specification.
- New “flag” has been added to the ASTM specification in the Vault™ for reporting purposes.
September 20th, 2022 Release Summary
Additions and refinements in this release affect the DataLogger® and TracStar® iSeries™. This includes the additions of remote CAN logging as a diagnostic tool, fusion specifications, and Swedish translation for selection in the DataLogger®. For the TracStar® iSeries™, additional intelligence in the FusionGuide™ Control System has been added for an improved operator experience during fusion. These improvements include the marker/transition points for Fusions Levels 2 and 3. In addition, the Vault™ has been updated with an additional marker to improve exception reporting and minimize actual open/close time during fusion operation. Lastly, improvements have been made to the manual fusion process (Level 1) and electro fusion detection and reporting for select saddle fittings.
DataLogger® Version 131, 1.27
- Remote CAN Logging – The CAN log records/sends messages from a TracStar® iSeries™ machine remotely. These records can be accessed and analyzed for use in high-level troubleshooting. The recording/sending of the data is optional according to user preference and can be enabled/disabled.
- Improvement of manual fusion process (Level 1 Fusions) including reporting and recommended times.
- Swedish translation – The additional language has been added as a selection in the setting preferences.
- Norwegian (NS-Insta) fusion specification has been added for selection.
- TracStar® iSeries™ improvements/additions:
- Improvement of marker/fusion transition points for Fusion Levels 2 and 3. Level 1 improvements will be included in an upcoming release.
- Marker added at the “end of open/close” which will be used by The Vault™ to improve exception reporting (which will minimize actual open/close time).
- Refinement of electrofusion detection and reporting for select saddle fittings.
- TracStar® iSeries™ improvements/additions:
May 17th, 2022 Release Summary
DataLogger Version 120, 1.26
Bug Fix
- For some users, the application would not open after update. This change in software update process handles updating from old application versions to latest version.
April 18th, 2022 Release Summary
DataLogger Version 119, 1.26
What’s New?
- Added a preference in the iSeries Management menu to enable or disable a manual drag measurement procedure. This feature is in the off position by default and will require a version of the Carriage Control Module (CCM) that has not been released yet. The CCM version is currently in closed testing and will be released at a later date.
Bug Fixes
- A correction was made to the conversion of the heater offset. The displayed heater temperature should now match the Operator Display Console. This does not have any effect on the heater control as that process is fully functional, just ensures the heater temperature is displayed properly with the correctly converted heater offset. Requires Vehicle Control Module (VCM) 1.014.
- Corrected certain text wrapping issues when user selected Portuguese in the language preference. Some of the text wrapping made certain buttons unreadable when the user had selected high contrast text and larger font sizes.
- Corrected an issue when reading electrofusion fitting barcode for ISO manufacturers barcode standard. The fitting manufacturer indicated the fitting was multiple sizes however the barcode failed to list the additional sizes in the barcode itself. We have now made a change to accommodate this exception to the barcode standard.
February 14th, 2022 Release Summary
DataLogger® Version 107, 1.25
What’s New?
- Improved the display of capture points of the various fusion stages (open/close start, open/close end, fuse start, cool start). This helps users when analyzing reports later in the McElroy Vault.
- Added description to each FusionGuide Level as well as a “Help Me Decide” selection that presents an article to the operator with more details describing best use cases for each level.
- Level 2 and 3 will not be a selection option when fusing in 3-Jaw mode.
Bug Fixes
- Retain user selection of fusion type from fusion to fusion. Previously, this would reset to Butt Fusion as a default.
November 17th, 2021 Release Summary
Datalogger Version 101, 1.24
What’s New?
- Added Dummy Joint selection for WIS, GIS, and DVS standards. The process will run as normal through the heat soak and stop when the heater is removed. This record will be saved, and Dummy Joint will be noted on the report.
- Added stop in the process if the heater is not in the proper range for WIS, GIS, and DVS standards
- Added heater temp display to heater temperatures screen
- Added heater temp display to logging screen for levels 2 & 3 only
Bug Fixes
- Fixed issue of desired heater set point not converting properly to Celsius on selection screen
- Fixed issue with “use previous drag” function not running the shortened process but instead running the full drag measurement
- Fixed issue scanning barcodes for sidewall fittings

